Process segment model

ProcessSegmentInformation

The main structuring element of the schema definition is ProcessSegmentInformation.

ProcessSegment

A process segment is a logical grouping of personnel resources, equipment resources, and material required to carry out a production step. Process segment usually define the needed classes of personnel, equipment, and material, but it may define specific resources, such as specific equipment needed. Process segment usually define the quantity of the resource needed.

Identifying process segments requires an understanding of the business processes within the company and the general structure of the manufacturing processes. Not all process segments need to relate to production, there are at least three general types of process segments:

  • Production segments – those relating to conversion of raw or intermediate materials into intermediate materials or final products.
  • Movement segments – those relating to movement of materials and keeping track of material and product locations.
  • Inspection segments – those relating to confirming or testing quality and suitability of materials and products.

ProcessSegment elements may be used to contain information about defined process segments, and the personnel, equipment, and materials required for the segment.

Process segments may also contain process segments, for example a product assembly segment may be made up of assembly, test, and packaging segments. Each segment may be defined as a separate element with separate specifications

Routing may be dependent on the processes. In the figure below the routing contains material dependencies information. The routing information is then used for scheduling. The route in the left side of the figure can be represented in a set of process segment definitions (center table in figure) and process segment dependency definitions (right table in figure). The process segment definitions contain the material production and consumption information. The consumption and production information within the process segments define additional constraints and dependencies required for scheduling of material B1, C1, and F1.